Automotive Harnesses

Fully Automatic FAKRA Wire Harness Assembly and Inspection Line

Fully automatic processing and inspection equipment that integrates coaxial cable stripping, crimping, assembly, visual and electrical inspection. It realizes cutting and stripping without damaging the wires, precise crimping of the center pin/outer conductor, full size inspection, conduction and insulation detection, automatic rejection of defective products, traceability of data, and meets the requirements of automotive grade production and quality control

Service and support dial400 830 1117
Product introduction

Product introduction

Application scenarios

Industry: Automotive electronics and wire harness intelligent manufacturing industry.

Applicable products: GPS/4G/5G/WiFi/vehicle cameras/T-BOX and other RF coaxial wiring harness components

Production line compatibility: suitable for semi-automatic/fully automatic wiring harness, compatible with 0.5m–10m line length production (can be customized)

Core advantages

More introduction

Double servo silent riveting press

Adopts servo motor direct drive structure with small impact force.

The crimping stroke, crimping force, and speed are fully programmable, with high positioning accuracy and good repeatability

Real-time monitoring of the crimping force-displacement curve to achieve process quality control

Touch screen settings: crimping height, pressure upper limit, speed, pressure holding time and other parameters. Low energy consumption and simple maintenance.

Three-knife concentric rotating precision wire stripping machine

Wire stripping structure: It adopts three-knives concentric rotating cutting structure, the three knives surround simultaneously, the concentricity is high, and the cutting is stable without swing.

Wire stripping method: multi-layer step-by-step cold cutting and stripping, which can complete the layered stripping of outer skin, shielding, insulation and inner conductor, with a smooth cross-section without burrs.

Stripping accuracy: Stripping length accuracy ≤±0.1mm, servo control of knife depth, no damage to core wires or shielding net.

Drive control: servo motor drive, automatic centering, automatic correction, adaptive cable eccentric compensation, strong consistency.

Applicable cables: Support FAKRA RF coaxial cable RG174/RG316, etc.

Number of peeling layers: Supports 1–4 layers of precision peeling to meet the high requirements of RF line processing.

Stability: Stable continuous operation, suitable for high-volume and high-quality production at vehicle level

Braided oscillating universal structure

Universal multi-angle swing, which can realize multi-angle deflection of X/Y/Z axes + Rotating and swinging

Flexible and does not damage the core wire, only acts on the shielding braid, does not scratch the inner insulation, and does not damage the central conductor

The braid is spread evenly, and the speed is adjusted by frequency conversion + The eccentric swing mechanism makes the woven mesh evenly everted and loose

The position and strength are adjustable, and the shaking depth, swing amplitude, rotation speed, and clamping strength can all be set through the program

High concentricity, good stability, small operating vibration, and consistent swing trajectories, ensuring a highly uniform dispersion state of wire harness braiding in the same batch, improving post-process yield

Compact structure and simple maintenance

Technical parameters

Technical parameters

Item Parameters
Size 17000mm × 1200mm × 1950mm
CT <6s
OEE ≥90%
First pass rate ≥99%
Production capacity UPH reaches 1200 pieces (single-ended)
Processing length 80-3000mm
Crimping monitoring Pressure curve monitoring / preventing poor crimping / missing wire / missing core
Visual inspection Stripping size, inner conductor exposed, assembly in place
Electrical test Continuity, short circuit, open circuit, insulation resistance