High-Speed Cables

NearStack 100 Ohm Connector and Cable Assemblies Autoline

The NearStack 100 ohm connector and cable assembly automatic line is a full-process integrated intelligent manufacturing line specially built for Molex NearStack series connectors. The core is to achieve high-speed and high-precision production of key processes such as wafer assembly, wire pretreatment, laser welding, shield assembly, automatic blanking, etc. It is the core manufacturing equipment in AI servers, data centers, high-speed communication equipment and other fields.

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Product introduction

Product introduction

Application scenarios

Industry: used in core routers, grid signal towers, Ethernet applications and other fields.

Applicable products: The automated production of NearStack 100-ohm connectors and cable assemblies is a tailor-made full-process intelligent manufacturing equipment that deeply matches the core structure, performance requirements and mass production needs of this series of products.

Production line compatibility: Compatible with semi-automatic & fully automatic production modes, supporting stand-alone operation & full line integration.

Core advantages

More introduction

Welding module:

Mobile module: using linear motor, movement speed 400mm/s, positioning accuracy ±0.005mm;

Laser welding module: using AMADA Brand laser, single point welding speed: 0.5s

Vehicle reflow:

Automatic wire cutting, automatic vehicle reflow without human intervention

Technical parameters

Technical parameters

Project Parameters
Dimensions 15000mm*1420mm*2000mm
CT ≤15s
OEE 85%
Yield 97%
Equipment power ≤50kW
Operating voltage AC 380V±10%, 50/60Hz, three-phase five-wire
Working air pressure 0.5–0.7MPa
Control method PLC + industrial computer + visual positioning system
Safety protection Safety door, emergency stop, grating, safety interlock
Communication interface EtherCAT/PROFINET/Ethernet